Difference between revisions of "Stratasys uPrint Retrofit"

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(Created page with "=== PDB I/O Board === thumbThe I/O Board is the main place where connections are made to the ancillary boards in the extrusion hea...")
 
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=== PDB I/O Board ===
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=== Power Distribution Board (PDB) ===
  
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[[File:Stratasys IO Board 205618-0003.jpg|thumb]]The I/O Board is the main place where connections are made to the ancillary boards in the extrusion head, X, Y motors, limit switches and front panel display. It is also where the main chamber's [[thermocouple]] is connected along with an on board [[analog-to-digital converter]].
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[[File: Stratasys PDB Diagram.jpg|600px]]
  
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{{clear}}
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{| class="wikitable"
 +
|-
 +
! Diagram !! PCB Designation !! Connection !!  Function
 +
|-
 +
| A || J1 ||  || AC Power In
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|-
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| B || J2 ||  || Power Switch / Thermal Safety Switch
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|-
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| C || J3 ||  || Chamber Heaters
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|-
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| E || J22 ||  || Auxiliary 120VDC Power Supply
 +
|-
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| E || J8 ||  || Z-Axis Limit Switches, Chamber Fans & Machine Serial Number
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|-
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| F || J9 ||  || Z-Axis Motor
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|-
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| G || J10 ||  || I/O Board Connection
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|-
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| H || J11 ||  || I/O Board Connection
 +
|-
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| I || J7 ||  || 24VDC Power Supply
 +
|-
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| J || TEST PTS ||  || Test points where you can diagnose signals and voltages
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|-
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| K || J4 ||  || 5/12VDC Power Supply
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|-
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| L || TEST PTS LED's ||  || LEDs that indicate various functions on/off
 +
|-
 +
| M || J12 ||  || Serial Connection to Material Bay
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|-
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| N || J16 ||  || Serial Connection to Uninterruptible Power Supply (UPS)
 +
|-
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| O || J18 ||  || Front Panel LCD Connector
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|-
 +
| P || J15 || Samtech EHT-125-01-F-D  || Controller Board Connection
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|-
 +
| Q || J14 || Samtech EHT-110-01-F-D || Controller Board Connection
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|-
 +
| R || J13 || Samtech EHT-125-01-F-D || Controller Board Connection
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|}
  
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[[File:Stratasys-IO-Board-Diagram.jpg|600px|frameless]]
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==== J13 ====
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 +
[[File: IDC Connector (50-Position) Diagram.jpg|400px]]
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 +
{| class="wikitable"
 +
|-
 +
! Pin !! Function
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|-
 +
| 1 || X-Axis Voltage Reference #1
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|-
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| 2 || Ground
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|-
 +
| 3 || X-Axis Voltage Reference #2
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|-
 +
| 4 || Ground
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|-
 +
| 5 || Y-Axis Voltage Reference #1
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|-
 +
| 6 || Ground
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|-
 +
| 7 || Y-Axis Voltage Reference #2
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|-
 +
| 8 || Ground
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|-
 +
| 9 || Z-Axis Voltage Reference #1
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|-
 +
| 10 || Ground
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|-
 +
| 11 || Z-Axis Voltage Reference #2
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|-
 +
| 12 || Ground
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|-
 +
| 13 || Ground
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|-
 +
| 14 || Ground
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|-
 +
| 15 || N/C
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|-
 +
| 16 || Ground
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|-
 +
| 17 || X-Axis Phase #1 PWM
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|-
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| 18 || Ground
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|-
 +
| 19 || X-Axis Phase #2 PWM
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|-
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| 20 || Ground
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|-
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| 21 || Y-Axis Phase #1 PWM
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|-
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| 22 || Ground
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|-
 +
| 23 || Y-Axis Phase #2 PWM
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|-
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| 24 || Ground
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|-
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| 25 || Z-Axis Phase #1 PWM
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|-
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| 26 || Ground
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|-
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| 27 || Z-Axis Phase #2 PWM
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|-
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| 28 || Ground
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|-
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| 29 || Extruder Servo Motor Encoder #1
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|-
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| 30 || Ground
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|-
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| 31 || Extruder Servo Motor Encoder #2
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|-
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| 32 || Ground
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|-
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| 33 || Extruder Servo Motor PWM #1
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|-
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| 34 || Ground
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|-
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| 35 || Extrider Servo Motor PWM #2
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|-
 +
| 36 || Ground
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|-
 +
| 37 || N/C
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|-
 +
| 38 || Ground
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|-
 +
| 39 || N/C
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|-
 +
| 40 || Ground
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|-
 +
| 41 || N/C
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|-
 +
| 42 || Ground
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|-
 +
| 43 || N/C
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|-
 +
| 44 || Ground
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|-
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| 45 || Motor Enable (0V = Off, 5V = On)
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|-
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| 46 || Ground
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|-
 +
| 47 || +5VDC
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|-
 +
| 48 || +5VDC
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|-
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| 49 || +12VDC
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|-
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| 50 || +12VDC
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|}
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==== J14 ====
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 +
[[File: IDC Connector (20-Position) Diagram.jpg|178px]]
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 +
{| class="wikitable"
 +
|-
 +
! Pin !! Function
 +
|-
 +
| 1 || Ground
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|-
 +
| 2 || N/C
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|-
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| 3 || N/C
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|-
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| 4 || Print Head Blower Enable (0V = Off, 5V = On)
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|-
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| 5 || Ground
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|-
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| 6 || Print Head Type B (Unknown function)
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|-
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| 7 || N/C
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|-
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| 8 || Print Head Model Toggle Switch (5V when model extruder is enabled)
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|-
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| 9 || Ground
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|-
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| 10 || Print Head Support Toggle Switch (5V when support extruder is enabled)
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|-
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| 11 || N/C
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|-
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| 12 || N/C
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|-
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| 13 || Ground
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|-
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| 14 || N/C
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|-
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| 15 || Ground
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|-
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| 16 || Ground
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|-
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| 17 || +5VDC (NEED TO VERIFY)
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|-
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| 18 || Ground
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|-
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| 19 || N/C
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|-
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| 20 || Ground
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|}
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==== J15 ====
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 +
[[File: IDC Connector (50-Position) Diagram.jpg|400px]]
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{| class="wikitable"
 +
|-
 +
! Pin !! Function
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|-
 +
| 1 || Ground
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|-
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| 2 || X-Axis End of Travel Limit Switch
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|-
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| 3 || X-Axis Home Limit Switch
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|-
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| 4 || Y-Axis End of Travel Limit Switch
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|-
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| 5 || Y-Axis Home Limit Switch
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|-
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| 6 || Z-Axis End of Travel Limit Switch
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|-
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| 7 || Z-Axis Home Limit Switch
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|-
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| 8 || Print Bed Touch Probe Limit Switch
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|-
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| 9 || Ground
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|-
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| 10 || N/C
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|-
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| 11 || Chamber Heater Enable (Off = 0V, On = 5V)
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|-
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| 12 || LED Lights Enable (Off = 0V, On = 5V)
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|-
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| 13 || Door Solenoid Enable (Off = 0V, On = 5V)
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|-
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| 14 || Door Switch
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|-
 +
| 15 || N/C
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|-
 +
| 16 || Power Enable (turns on machine)
 +
|-
 +
| 17 || Ground
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|-
 +
| 18 || Extruder Model Heater Enable (Off = 0V, On = 5V)
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|-
 +
| 19 || Extruder Support Heater Enable (Off = 0V, On = 5V)
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|-
 +
| 20 || Ground
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|-
 +
| 21 || N/C
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|-
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| 22 || N/C
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|-
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| 23 || On / Off Power Switch
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|-
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| 24 || Uninterruptible Power Supply Signal (5V when power outage?)
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|-
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| 25 || N/C
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|-
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| 26 || N/C
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|-
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| 27 || N/C
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|-
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| 28 || Ground
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|-
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| 29 || N/C
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|-
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| 30 || N/C
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|-
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| 31 || Head Type A (unknown function)
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|-
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| 32 || Print Head Temperature Alarm
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|-
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| 33 || Chamber Temperature Alarm
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|-
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| 34 || Ground
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|-
 +
| 35 || Print Head Model Thermocouple Signal
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|-
 +
| 36 || Ground
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|-
 +
| 37 || Print Head Support Thermocouple Signal
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|-
 +
| 38 || Ground
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|-
 +
| 39 || Chamber Temperature Thermocouple Signal
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|-
 +
| 40 || Ground
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|-
 +
| 41 || Material Bay Serial Data (In)
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|-
 +
| 42 || Material Bay Serial Data (Out)
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|-
 +
| 43 || N/C
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|-
 +
| 44 || N/C
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|-
 +
| 45 || Ground
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|-
 +
| 46 || Ground
 +
|-
 +
| 47 || +5VDC
 +
|-
 +
| 48 || +5VDC
 +
|-
 +
| 49 || +12VDC
 +
|-
 +
| 50 || +12VDC
 +
|}
 +
 
 +
=== I/O Board ===
 +
 
 +
The I/O Board is the main place where connections are made to the ancillary boards in the extrusion head, X, Y motors, limit switches and front panel display. It is also where the main chamber's [[thermocouple]] is connected along with an on board [[analog-to-digital converter]].
 +
 
 +
[[File:Stratasys IO Board 205618-0003.jpg|600px]]
 +
 
 +
[[File:Stratasys-IO-Board-Diagram.jpg|600px]]
  
 
{| class="wikitable"
 
{| class="wikitable"

Revision as of 19:33, March 28, 2020

Power Distribution Board (PDB)

Stratasys PDB Diagram.jpg

Diagram PCB Designation Connection Function
A J1 AC Power In
B J2 Power Switch / Thermal Safety Switch
C J3 Chamber Heaters
E J22 Auxiliary 120VDC Power Supply
E J8 Z-Axis Limit Switches, Chamber Fans & Machine Serial Number
F J9 Z-Axis Motor
G J10 I/O Board Connection
H J11 I/O Board Connection
I J7 24VDC Power Supply
J TEST PTS Test points where you can diagnose signals and voltages
K J4 5/12VDC Power Supply
L TEST PTS LED's LEDs that indicate various functions on/off
M J12 Serial Connection to Material Bay
N J16 Serial Connection to Uninterruptible Power Supply (UPS)
O J18 Front Panel LCD Connector
P J15 Samtech EHT-125-01-F-D Controller Board Connection
Q J14 Samtech EHT-110-01-F-D Controller Board Connection
R J13 Samtech EHT-125-01-F-D Controller Board Connection

J13

IDC Connector (50-Position) Diagram.jpg

Pin Function
1 X-Axis Voltage Reference #1
2 Ground
3 X-Axis Voltage Reference #2
4 Ground
5 Y-Axis Voltage Reference #1
6 Ground
7 Y-Axis Voltage Reference #2
8 Ground
9 Z-Axis Voltage Reference #1
10 Ground
11 Z-Axis Voltage Reference #2
12 Ground
13 Ground
14 Ground
15 N/C
16 Ground
17 X-Axis Phase #1 PWM
18 Ground
19 X-Axis Phase #2 PWM
20 Ground
21 Y-Axis Phase #1 PWM
22 Ground
23 Y-Axis Phase #2 PWM
24 Ground
25 Z-Axis Phase #1 PWM
26 Ground
27 Z-Axis Phase #2 PWM
28 Ground
29 Extruder Servo Motor Encoder #1
30 Ground
31 Extruder Servo Motor Encoder #2
32 Ground
33 Extruder Servo Motor PWM #1
34 Ground
35 Extrider Servo Motor PWM #2
36 Ground
37 N/C
38 Ground
39 N/C
40 Ground
41 N/C
42 Ground
43 N/C
44 Ground
45 Motor Enable (0V = Off, 5V = On)
46 Ground
47 +5VDC
48 +5VDC
49 +12VDC
50 +12VDC

J14

IDC Connector (20-Position) Diagram.jpg

Pin Function
1 Ground
2 N/C
3 N/C
4 Print Head Blower Enable (0V = Off, 5V = On)
5 Ground
6 Print Head Type B (Unknown function)
7 N/C
8 Print Head Model Toggle Switch (5V when model extruder is enabled)
9 Ground
10 Print Head Support Toggle Switch (5V when support extruder is enabled)
11 N/C
12 N/C
13 Ground
14 N/C
15 Ground
16 Ground
17 +5VDC (NEED TO VERIFY)
18 Ground
19 N/C
20 Ground

J15

IDC Connector (50-Position) Diagram.jpg

Pin Function
1 Ground
2 X-Axis End of Travel Limit Switch
3 X-Axis Home Limit Switch
4 Y-Axis End of Travel Limit Switch
5 Y-Axis Home Limit Switch
6 Z-Axis End of Travel Limit Switch
7 Z-Axis Home Limit Switch
8 Print Bed Touch Probe Limit Switch
9 Ground
10 N/C
11 Chamber Heater Enable (Off = 0V, On = 5V)
12 LED Lights Enable (Off = 0V, On = 5V)
13 Door Solenoid Enable (Off = 0V, On = 5V)
14 Door Switch
15 N/C
16 Power Enable (turns on machine)
17 Ground
18 Extruder Model Heater Enable (Off = 0V, On = 5V)
19 Extruder Support Heater Enable (Off = 0V, On = 5V)
20 Ground
21 N/C
22 N/C
23 On / Off Power Switch
24 Uninterruptible Power Supply Signal (5V when power outage?)
25 N/C
26 N/C
27 N/C
28 Ground
29 N/C
30 N/C
31 Head Type A (unknown function)
32 Print Head Temperature Alarm
33 Chamber Temperature Alarm
34 Ground
35 Print Head Model Thermocouple Signal
36 Ground
37 Print Head Support Thermocouple Signal
38 Ground
39 Chamber Temperature Thermocouple Signal
40 Ground
41 Material Bay Serial Data (In)
42 Material Bay Serial Data (Out)
43 N/C
44 N/C
45 Ground
46 Ground
47 +5VDC
48 +5VDC
49 +12VDC
50 +12VDC

I/O Board

The I/O Board is the main place where connections are made to the ancillary boards in the extrusion head, X, Y motors, limit switches and front panel display. It is also where the main chamber's thermocouple is connected along with an on board analog-to-digital converter.

Stratasys IO Board 205618-0003.jpg

Stratasys-IO-Board-Diagram.jpg

Diagram PCB Designation Connection Function
A J510 (PDB 1) Board to Board Interconnect to the Power Distribution Card (PDC)
B J511 (PDB 2) Board to Board Interconnect to the Power Distribution Card (PDC)
C J507 (CHAMBER TC) Omega PCC-SMP-K Chamber Thermocouple
D J501 (Y-MOTOR) Molex Microfit 3.0 (4-Pin) Y-Axis Motor
E J502 (X-MOTOR) Molex Microfit 3.0 (6-Pin) X-Axis Motor
F J503 (Y SENSORS) Molex Microfit 3.0 (18-Pin) Y-Axis Limit Switches
G J504 (UPPER HARNESS) Molex Microfit 3.0 (24-Pin) Front Panel & Chassis wiring (blower fan, on/off switch, chamber lights, door solenoid and magnetic door switch)
H J505 (UMB1) Molex Microfit 3.0 (22-Pin) Umbilical head harness 1. (Model and support heaters, toggle switch sensor, X-axis limit switches)
I J506 (UMB2) Molex Microfit 3.0 (12-Pin) Umbilical head harness 2 (Print bed level sensor, head drive motor, model and support thermocouple)

J501 (Y-MOTOR)

This connection connects the electronics to the Y-Axis motor (forward and back motion). This is a Molex Microfit 3.0 connector with 4 positions.

Molex Microfit 3.0 (4-Position) Diagram.jpg

Pin Wire Color Function
1 Black A+
2 Blue B+
3 Green A-
4 Red B-

J502 (X-MOTOR)

This connection connects the electronics to the X-Axis motor (side to side motion). This is a Molex Microfit 3.0 connector with 6 positions.

Molex Microfit 3.0 (6-Position) Diagram.jpg

Pin Wire Color Function
1 Black A+
2 - N/C
3 Black B+
4 Black A-
5 - N/C
6 Black B-

J503 (Y SENSORS)

Molex Microfit 3.0 (18-Position) Diagram.jpg

Pin Wire Color Function
1 - NC
2 - NC
3 Red +Vcc
4 Red +Vcc
5 Yellow Y-Axis End of Travel Limit Switch
6 - NC
7 - NC
8 - NC
9 - NC
10 - NC
11 Green Ground
12 Yellow Y-Axis Home Limit Switch
13 Green Ground
14 - NC
15 - NC
16 - NC
17 - NC
18 - NC

J504 (UPPER HARNESS)

Molex Microfit 3.0 (24-Position) Diagram.jpg

Pin Wire Color Function
1 Red Front LCD, unknown function
2 White Front LCD, unknown function
3 Blue Front LCD, unknown function
4 Orange Front LCD, unknown function
5 - NC
6 Yellow Power Switch
7 Yellow Magnetic Sensor
8 White Door Solenoid
9 Black LED Lighting (Negative)
10 Black LED Lighting (Negative)
11 - NC
12 Black Head Blower Fan (Positive)
13 Green Front LCD, unknown function
14 Yellow Front LCD, unknown function
15 Green Front LCD, unknown function
16 - NC
17 - NC
18 Green Power Switch
19 Green Magnetic Sensor
20 Black Door Solenoid
21 Red LED Lighting (Positive)
22 Red LED Lighting (Positive)
23 - NC
24 Red Head Blower Fan (Negative)

J505 (UMB1)

Molex Microfit 3.0 (22-Position) Diagram.jpg

Pin Wire Color Function
1 Black Model Heater (Negative)
2 Blue Model Heater (Positive)
3 Green Support Heater (Positive)
4 Black Support Heater (Negative)
5 Green Ground
6 Blue Ground
7 Purple TBD, Thermocouple Wiring
8 - NC
9 - NC
10 Black Toggle Limit Switch
11 Grey X-Axis End of Travel Limit Switch
12 - NC
13 - NC
14 - NC
15 - NC
16 - NC
17 White TBD, Thermocouple Wiring
18 - NC
19 - NC
20 - NC
21 White Toggle Limit Switch
22 Red X-Axis Home Limit Switch

J506 (UMB2)

Molex Microfit 3.0 (12-Position) Diagram.jpg

Pin Wire Color Function
1 Brown Ground
2 Red +5VDC
3 Orange Extruder Servo Motor Encoder Pin 8
4 Yellow Extruder Servo Motor Power (Positive)
5 Black TBD, Thermocouple Wiring
6 Red TBD, Thermocouple Wiring
7 Purple Print Bed Limit Switch
8 Grey Extruder Servo Motor Encoder Pin 6
9 White Extruder Servo Motor Power (Negative)
10 Black TBD, Thermocouple Wiring
11 Yellow TBD, Thermocouple Wiring
12 Black TBD, Thermocouple Wiring
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