Stratasys uPrint Retrofit

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PDB I/O Board

Stratasys IO Board 205618-0003.jpg

The I/O Board is the main place where connections are made to the ancillary boards in the extrusion head, X, Y motors, limit switches and front panel display. It is also where the main chamber's thermocouple is connected along with an on board analog-to-digital converter.

Stratasys-IO-Board-Diagram.jpg

Diagram PCB Designation Connection Function
A J510 (PDB 1) Board to Board Interconnect to the Power Distribution Card (PDC)
B J511 (PDB 2) Board to Board Interconnect to the Power Distribution Card (PDC)
C J507 (CHAMBER TC) Omega PCC-SMP-K Chamber Thermocouple
D J501 (Y-MOTOR) Molex Microfit 3.0 (4-Pin) Y-Axis Motor
E J502 (X-MOTOR) Molex Microfit 3.0 (6-Pin) X-Axis Motor
F J503 (Y SENSORS) Molex Microfit 3.0 (18-Pin) Y-Axis Limit Switches
G J504 (UPPER HARNESS) Molex Microfit 3.0 (24-Pin) Front Panel & Chassis wiring (blower fan, on/off switch, chamber lights, door solenoid and magnetic door switch)
H J505 (UMB1) Molex Microfit 3.0 (22-Pin) Umbilical head harness 1. (Model and support heaters, toggle switch sensor, X-axis limit switches)
I J506 (UMB2) Molex Microfit 3.0 (12-Pin) Umbilical head harness 2 (Print bed level sensor, head drive motor, model and support thermocouple)

J501 (Y-MOTOR)

This connection connects the electronics to the Y-Axis motor (forward and back motion). This is a Molex Microfit 3.0 connector with 4 positions.

Molex Microfit 3.0 (4-Position) Diagram.jpg

Pin Wire Color Function
1 Black A+
2 Blue B+
3 Green A-
4 Red B-

J502 (X-MOTOR)

This connection connects the electronics to the X-Axis motor (side to side motion). This is a Molex Microfit 3.0 connector with 6 positions.

Molex Microfit 3.0 (6-Position) Diagram.jpg

Pin Wire Color Function
1 Black A+
2 - N/C
3 Black B+
4 Black A-
5 - N/C
6 Black B-

J503 (Y SENSORS)

Molex Microfit 3.0 (18-Position) Diagram.jpg

Pin Wire Color Function
1 - NC
2 - NC
3 Red +Vcc
4 Red +Vcc
5 Yellow Y-Axis End of Travel Limit Switch
6 - NC
7 - NC
8 - NC
9 - NC
10 - NC
11 Green Ground
12 Yellow Y-Axis Home Limit Switch
13 Green Ground
14 - NC
15 - NC
16 - NC
17 - NC
18 - NC

J504 (UPPER HARNESS)

Molex Microfit 3.0 (24-Position) Diagram.jpg

Pin Wire Color Function
1 Red Front LCD, unknown function
2 White Front LCD, unknown function
3 Blue Front LCD, unknown function
4 Orange Front LCD, unknown function
5 - NC
6 Yellow Power Switch
7 Yellow Magnetic Sensor
8 White Door Solenoid
9 Black LED Lighting (Negative)
10 Black LED Lighting (Negative)
11 - NC
12 Black Head Blower Fan (Positive)
13 Green Front LCD, unknown function
14 Yellow Front LCD, unknown function
15 Green Front LCD, unknown function
16 - NC
17 - NC
18 Green Power Switch
19 Green Magnetic Sensor
20 Black Door Solenoid
21 Red LED Lighting (Positive)
22 Red LED Lighting (Positive)
23 - NC
24 Red Head Blower Fan (Negative)

J505 (UMB1)

Molex Microfit 3.0 (22-Position) Diagram.jpg

Pin Wire Color Function
1 Black Model Heater (Negative)
2 Blue Model Heater (Positive)
3 Green Support Heater (Positive)
4 Black Support Heater (Negative)
5 Green Ground
6 Blue Ground
7 Purple TBD, Thermocouple Wiring
8 - NC
9 - NC
10 Black Toggle Limit Switch
11 Grey X-Axis End of Travel Limit Switch
12 - NC
13 - NC
14 - NC
15 - NC
16 - NC
17 White TBD, Thermocouple Wiring
18 - NC
19 - NC
20 - NC
21 White Toggle Limit Switch
22 Red X-Axis Home Limit Switch

J506 (UMB2)

Molex Microfit 3.0 (12-Position) Diagram.jpg

Pin Wire Color Function
1 Brown Ground
2 Red +5VDC
3 Orange Extruder Servo Motor Encoder Pin 8
4 Yellow Extruder Servo Motor Power (Positive)
5 Black TBD, Thermocouple Wiring
6 Red TBD, Thermocouple Wiring
7 Purple Print Bed Limit Switch
8 Grey Extruder Servo Motor Encoder Pin 6
9 White Extruder Servo Motor Power (Negative)
10 Black TBD, Thermocouple Wiring
11 Yellow TBD, Thermocouple Wiring
12 Black TBD, Thermocouple Wiring