Difference between revisions of "Stratasys uPrint Retrofit"
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(Created page with "=== PDB I/O Board === thumbThe I/O Board is the main place where connections are made to the ancillary boards in the extrusion hea...") |
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− | === PDB | + | === Power Distribution Board (PDB) === |
− | [[File:Stratasys | + | [[File: Stratasys PDB Diagram.jpg|600px]] |
− | { | + | {| class="wikitable" |
+ | |- | ||
+ | ! Diagram !! PCB Designation !! Connection !! Function | ||
+ | |- | ||
+ | | A || J1 || || AC Power In | ||
+ | |- | ||
+ | | B || J2 || || Power Switch / Thermal Safety Switch | ||
+ | |- | ||
+ | | C || J3 || || Chamber Heaters | ||
+ | |- | ||
+ | | E || J22 || || Auxiliary 120VDC Power Supply | ||
+ | |- | ||
+ | | E || J8 || || Z-Axis Limit Switches, Chamber Fans & Machine Serial Number | ||
+ | |- | ||
+ | | F || J9 || || Z-Axis Motor | ||
+ | |- | ||
+ | | G || J10 || || I/O Board Connection | ||
+ | |- | ||
+ | | H || J11 || || I/O Board Connection | ||
+ | |- | ||
+ | | I || J7 || || 24VDC Power Supply | ||
+ | |- | ||
+ | | J || TEST PTS || || Test points where you can diagnose signals and voltages | ||
+ | |- | ||
+ | | K || J4 || || 5/12VDC Power Supply | ||
+ | |- | ||
+ | | L || TEST PTS LED's || || LEDs that indicate various functions on/off | ||
+ | |- | ||
+ | | M || J12 || || Serial Connection to Material Bay | ||
+ | |- | ||
+ | | N || J16 || || Serial Connection to Uninterruptible Power Supply (UPS) | ||
+ | |- | ||
+ | | O || J18 || || Front Panel LCD Connector | ||
+ | |- | ||
+ | | P || J15 || Samtech EHT-125-01-F-D || Controller Board Connection | ||
+ | |- | ||
+ | | Q || J14 || Samtech EHT-110-01-F-D || Controller Board Connection | ||
+ | |- | ||
+ | | R || J13 || Samtech EHT-125-01-F-D || Controller Board Connection | ||
+ | |} | ||
− | [[File:Stratasys-IO-Board-Diagram.jpg|600px | + | ==== J13 ==== |
+ | |||
+ | [[File: IDC Connector (50-Position) Diagram.jpg|400px]] | ||
+ | |||
+ | {| class="wikitable" | ||
+ | |- | ||
+ | ! Pin !! Function | ||
+ | |- | ||
+ | | 1 || X-Axis Voltage Reference #1 | ||
+ | |- | ||
+ | | 2 || Ground | ||
+ | |- | ||
+ | | 3 || X-Axis Voltage Reference #2 | ||
+ | |- | ||
+ | | 4 || Ground | ||
+ | |- | ||
+ | | 5 || Y-Axis Voltage Reference #1 | ||
+ | |- | ||
+ | | 6 || Ground | ||
+ | |- | ||
+ | | 7 || Y-Axis Voltage Reference #2 | ||
+ | |- | ||
+ | | 8 || Ground | ||
+ | |- | ||
+ | | 9 || Z-Axis Voltage Reference #1 | ||
+ | |- | ||
+ | | 10 || Ground | ||
+ | |- | ||
+ | | 11 || Z-Axis Voltage Reference #2 | ||
+ | |- | ||
+ | | 12 || Ground | ||
+ | |- | ||
+ | | 13 || Ground | ||
+ | |- | ||
+ | | 14 || Ground | ||
+ | |- | ||
+ | | 15 || N/C | ||
+ | |- | ||
+ | | 16 || Ground | ||
+ | |- | ||
+ | | 17 || X-Axis Phase #1 PWM | ||
+ | |- | ||
+ | | 18 || Ground | ||
+ | |- | ||
+ | | 19 || X-Axis Phase #2 PWM | ||
+ | |- | ||
+ | | 20 || Ground | ||
+ | |- | ||
+ | | 21 || Y-Axis Phase #1 PWM | ||
+ | |- | ||
+ | | 22 || Ground | ||
+ | |- | ||
+ | | 23 || Y-Axis Phase #2 PWM | ||
+ | |- | ||
+ | | 24 || Ground | ||
+ | |- | ||
+ | | 25 || Z-Axis Phase #1 PWM | ||
+ | |- | ||
+ | | 26 || Ground | ||
+ | |- | ||
+ | | 27 || Z-Axis Phase #2 PWM | ||
+ | |- | ||
+ | | 28 || Ground | ||
+ | |- | ||
+ | | 29 || Extruder Servo Motor Encoder #1 | ||
+ | |- | ||
+ | | 30 || Ground | ||
+ | |- | ||
+ | | 31 || Extruder Servo Motor Encoder #2 | ||
+ | |- | ||
+ | | 32 || Ground | ||
+ | |- | ||
+ | | 33 || Extruder Servo Motor PWM #1 | ||
+ | |- | ||
+ | | 34 || Ground | ||
+ | |- | ||
+ | | 35 || Extrider Servo Motor PWM #2 | ||
+ | |- | ||
+ | | 36 || Ground | ||
+ | |- | ||
+ | | 37 || N/C | ||
+ | |- | ||
+ | | 38 || Ground | ||
+ | |- | ||
+ | | 39 || N/C | ||
+ | |- | ||
+ | | 40 || Ground | ||
+ | |- | ||
+ | | 41 || N/C | ||
+ | |- | ||
+ | | 42 || Ground | ||
+ | |- | ||
+ | | 43 || N/C | ||
+ | |- | ||
+ | | 44 || Ground | ||
+ | |- | ||
+ | | 45 || Motor Enable (0V = Off, 5V = On) | ||
+ | |- | ||
+ | | 46 || Ground | ||
+ | |- | ||
+ | | 47 || +5VDC | ||
+ | |- | ||
+ | | 48 || +5VDC | ||
+ | |- | ||
+ | | 49 || +12VDC | ||
+ | |- | ||
+ | | 50 || +12VDC | ||
+ | |} | ||
+ | |||
+ | ==== J14 ==== | ||
+ | |||
+ | [[File: IDC Connector (20-Position) Diagram.jpg|178px]] | ||
+ | |||
+ | {| class="wikitable" | ||
+ | |- | ||
+ | ! Pin !! Function | ||
+ | |- | ||
+ | | 1 || Ground | ||
+ | |- | ||
+ | | 2 || N/C | ||
+ | |- | ||
+ | | 3 || N/C | ||
+ | |- | ||
+ | | 4 || Print Head Blower Enable (0V = Off, 5V = On) | ||
+ | |- | ||
+ | | 5 || Ground | ||
+ | |- | ||
+ | | 6 || Print Head Type B (Unknown function) | ||
+ | |- | ||
+ | | 7 || N/C | ||
+ | |- | ||
+ | | 8 || Print Head Model Toggle Switch (5V when model extruder is enabled) | ||
+ | |- | ||
+ | | 9 || Ground | ||
+ | |- | ||
+ | | 10 || Print Head Support Toggle Switch (5V when support extruder is enabled) | ||
+ | |- | ||
+ | | 11 || N/C | ||
+ | |- | ||
+ | | 12 || N/C | ||
+ | |- | ||
+ | | 13 || Ground | ||
+ | |- | ||
+ | | 14 || N/C | ||
+ | |- | ||
+ | | 15 || Ground | ||
+ | |- | ||
+ | | 16 || Ground | ||
+ | |- | ||
+ | | 17 || +5VDC (NEED TO VERIFY) | ||
+ | |- | ||
+ | | 18 || Ground | ||
+ | |- | ||
+ | | 19 || N/C | ||
+ | |- | ||
+ | | 20 || Ground | ||
+ | |} | ||
+ | ==== J15 ==== | ||
+ | |||
+ | [[File: IDC Connector (50-Position) Diagram.jpg|400px]] | ||
+ | |||
+ | {| class="wikitable" | ||
+ | |- | ||
+ | ! Pin !! Function | ||
+ | |- | ||
+ | | 1 || Ground | ||
+ | |- | ||
+ | | 2 || X-Axis End of Travel Limit Switch | ||
+ | |- | ||
+ | | 3 || X-Axis Home Limit Switch | ||
+ | |- | ||
+ | | 4 || Y-Axis End of Travel Limit Switch | ||
+ | |- | ||
+ | | 5 || Y-Axis Home Limit Switch | ||
+ | |- | ||
+ | | 6 || Z-Axis End of Travel Limit Switch | ||
+ | |- | ||
+ | | 7 || Z-Axis Home Limit Switch | ||
+ | |- | ||
+ | | 8 || Print Bed Touch Probe Limit Switch | ||
+ | |- | ||
+ | | 9 || Ground | ||
+ | |- | ||
+ | | 10 || N/C | ||
+ | |- | ||
+ | | 11 || Chamber Heater Enable (Off = 0V, On = 5V) | ||
+ | |- | ||
+ | | 12 || LED Lights Enable (Off = 0V, On = 5V) | ||
+ | |- | ||
+ | | 13 || Door Solenoid Enable (Off = 0V, On = 5V) | ||
+ | |- | ||
+ | | 14 || Door Switch | ||
+ | |- | ||
+ | | 15 || N/C | ||
+ | |- | ||
+ | | 16 || Power Enable (turns on machine) | ||
+ | |- | ||
+ | | 17 || Ground | ||
+ | |- | ||
+ | | 18 || Extruder Model Heater Enable (Off = 0V, On = 5V) | ||
+ | |- | ||
+ | | 19 || Extruder Support Heater Enable (Off = 0V, On = 5V) | ||
+ | |- | ||
+ | | 20 || Ground | ||
+ | |- | ||
+ | | 21 || N/C | ||
+ | |- | ||
+ | | 22 || N/C | ||
+ | |- | ||
+ | | 23 || On / Off Power Switch | ||
+ | |- | ||
+ | | 24 || Uninterruptible Power Supply Signal (5V when power outage?) | ||
+ | |- | ||
+ | | 25 || N/C | ||
+ | |- | ||
+ | | 26 || N/C | ||
+ | |- | ||
+ | | 27 || N/C | ||
+ | |- | ||
+ | | 28 || Ground | ||
+ | |- | ||
+ | | 29 || N/C | ||
+ | |- | ||
+ | | 30 || N/C | ||
+ | |- | ||
+ | | 31 || Head Type A (unknown function) | ||
+ | |- | ||
+ | | 32 || Print Head Temperature Alarm | ||
+ | |- | ||
+ | | 33 || Chamber Temperature Alarm | ||
+ | |- | ||
+ | | 34 || Ground | ||
+ | |- | ||
+ | | 35 || Print Head Model Thermocouple Signal | ||
+ | |- | ||
+ | | 36 || Ground | ||
+ | |- | ||
+ | | 37 || Print Head Support Thermocouple Signal | ||
+ | |- | ||
+ | | 38 || Ground | ||
+ | |- | ||
+ | | 39 || Chamber Temperature Thermocouple Signal | ||
+ | |- | ||
+ | | 40 || Ground | ||
+ | |- | ||
+ | | 41 || Material Bay Serial Data (In) | ||
+ | |- | ||
+ | | 42 || Material Bay Serial Data (Out) | ||
+ | |- | ||
+ | | 43 || N/C | ||
+ | |- | ||
+ | | 44 || N/C | ||
+ | |- | ||
+ | | 45 || Ground | ||
+ | |- | ||
+ | | 46 || Ground | ||
+ | |- | ||
+ | | 47 || +5VDC | ||
+ | |- | ||
+ | | 48 || +5VDC | ||
+ | |- | ||
+ | | 49 || +12VDC | ||
+ | |- | ||
+ | | 50 || +12VDC | ||
+ | |} | ||
+ | |||
+ | === I/O Board === | ||
+ | |||
+ | The I/O Board is the main place where connections are made to the ancillary boards in the extrusion head, X, Y motors, limit switches and front panel display. It is also where the main chamber's [[thermocouple]] is connected along with an on board [[analog-to-digital converter]]. | ||
+ | |||
+ | [[File:Stratasys IO Board 205618-0003.jpg|600px]] | ||
+ | |||
+ | [[File:Stratasys-IO-Board-Diagram.jpg|600px]] | ||
{| class="wikitable" | {| class="wikitable" |
Revision as of 19:33, March 28, 2020
Contents
Power Distribution Board (PDB)
Diagram | PCB Designation | Connection | Function |
---|---|---|---|
A | J1 | AC Power In | |
B | J2 | Power Switch / Thermal Safety Switch | |
C | J3 | Chamber Heaters | |
E | J22 | Auxiliary 120VDC Power Supply | |
E | J8 | Z-Axis Limit Switches, Chamber Fans & Machine Serial Number | |
F | J9 | Z-Axis Motor | |
G | J10 | I/O Board Connection | |
H | J11 | I/O Board Connection | |
I | J7 | 24VDC Power Supply | |
J | TEST PTS | Test points where you can diagnose signals and voltages | |
K | J4 | 5/12VDC Power Supply | |
L | TEST PTS LED's | LEDs that indicate various functions on/off | |
M | J12 | Serial Connection to Material Bay | |
N | J16 | Serial Connection to Uninterruptible Power Supply (UPS) | |
O | J18 | Front Panel LCD Connector | |
P | J15 | Samtech EHT-125-01-F-D | Controller Board Connection |
Q | J14 | Samtech EHT-110-01-F-D | Controller Board Connection |
R | J13 | Samtech EHT-125-01-F-D | Controller Board Connection |
J13
Pin | Function |
---|---|
1 | X-Axis Voltage Reference #1 |
2 | Ground |
3 | X-Axis Voltage Reference #2 |
4 | Ground |
5 | Y-Axis Voltage Reference #1 |
6 | Ground |
7 | Y-Axis Voltage Reference #2 |
8 | Ground |
9 | Z-Axis Voltage Reference #1 |
10 | Ground |
11 | Z-Axis Voltage Reference #2 |
12 | Ground |
13 | Ground |
14 | Ground |
15 | N/C |
16 | Ground |
17 | X-Axis Phase #1 PWM |
18 | Ground |
19 | X-Axis Phase #2 PWM |
20 | Ground |
21 | Y-Axis Phase #1 PWM |
22 | Ground |
23 | Y-Axis Phase #2 PWM |
24 | Ground |
25 | Z-Axis Phase #1 PWM |
26 | Ground |
27 | Z-Axis Phase #2 PWM |
28 | Ground |
29 | Extruder Servo Motor Encoder #1 |
30 | Ground |
31 | Extruder Servo Motor Encoder #2 |
32 | Ground |
33 | Extruder Servo Motor PWM #1 |
34 | Ground |
35 | Extrider Servo Motor PWM #2 |
36 | Ground |
37 | N/C |
38 | Ground |
39 | N/C |
40 | Ground |
41 | N/C |
42 | Ground |
43 | N/C |
44 | Ground |
45 | Motor Enable (0V = Off, 5V = On) |
46 | Ground |
47 | +5VDC |
48 | +5VDC |
49 | +12VDC |
50 | +12VDC |
J14
Pin | Function |
---|---|
1 | Ground |
2 | N/C |
3 | N/C |
4 | Print Head Blower Enable (0V = Off, 5V = On) |
5 | Ground |
6 | Print Head Type B (Unknown function) |
7 | N/C |
8 | Print Head Model Toggle Switch (5V when model extruder is enabled) |
9 | Ground |
10 | Print Head Support Toggle Switch (5V when support extruder is enabled) |
11 | N/C |
12 | N/C |
13 | Ground |
14 | N/C |
15 | Ground |
16 | Ground |
17 | +5VDC (NEED TO VERIFY) |
18 | Ground |
19 | N/C |
20 | Ground |
J15
Pin | Function |
---|---|
1 | Ground |
2 | X-Axis End of Travel Limit Switch |
3 | X-Axis Home Limit Switch |
4 | Y-Axis End of Travel Limit Switch |
5 | Y-Axis Home Limit Switch |
6 | Z-Axis End of Travel Limit Switch |
7 | Z-Axis Home Limit Switch |
8 | Print Bed Touch Probe Limit Switch |
9 | Ground |
10 | N/C |
11 | Chamber Heater Enable (Off = 0V, On = 5V) |
12 | LED Lights Enable (Off = 0V, On = 5V) |
13 | Door Solenoid Enable (Off = 0V, On = 5V) |
14 | Door Switch |
15 | N/C |
16 | Power Enable (turns on machine) |
17 | Ground |
18 | Extruder Model Heater Enable (Off = 0V, On = 5V) |
19 | Extruder Support Heater Enable (Off = 0V, On = 5V) |
20 | Ground |
21 | N/C |
22 | N/C |
23 | On / Off Power Switch |
24 | Uninterruptible Power Supply Signal (5V when power outage?) |
25 | N/C |
26 | N/C |
27 | N/C |
28 | Ground |
29 | N/C |
30 | N/C |
31 | Head Type A (unknown function) |
32 | Print Head Temperature Alarm |
33 | Chamber Temperature Alarm |
34 | Ground |
35 | Print Head Model Thermocouple Signal |
36 | Ground |
37 | Print Head Support Thermocouple Signal |
38 | Ground |
39 | Chamber Temperature Thermocouple Signal |
40 | Ground |
41 | Material Bay Serial Data (In) |
42 | Material Bay Serial Data (Out) |
43 | N/C |
44 | N/C |
45 | Ground |
46 | Ground |
47 | +5VDC |
48 | +5VDC |
49 | +12VDC |
50 | +12VDC |
I/O Board
The I/O Board is the main place where connections are made to the ancillary boards in the extrusion head, X, Y motors, limit switches and front panel display. It is also where the main chamber's thermocouple is connected along with an on board analog-to-digital converter.
Diagram | PCB Designation | Connection | Function |
---|---|---|---|
A | J510 (PDB 1) | Board to Board Interconnect to the Power Distribution Card (PDC) | |
B | J511 (PDB 2) | Board to Board Interconnect to the Power Distribution Card (PDC) | |
C | J507 (CHAMBER TC) | Omega PCC-SMP-K | Chamber Thermocouple |
D | J501 (Y-MOTOR) | Molex Microfit 3.0 (4-Pin) | Y-Axis Motor |
E | J502 (X-MOTOR) | Molex Microfit 3.0 (6-Pin) | X-Axis Motor |
F | J503 (Y SENSORS) | Molex Microfit 3.0 (18-Pin) | Y-Axis Limit Switches |
G | J504 (UPPER HARNESS) | Molex Microfit 3.0 (24-Pin) | Front Panel & Chassis wiring (blower fan, on/off switch, chamber lights, door solenoid and magnetic door switch) |
H | J505 (UMB1) | Molex Microfit 3.0 (22-Pin) | Umbilical head harness 1. (Model and support heaters, toggle switch sensor, X-axis limit switches) |
I | J506 (UMB2) | Molex Microfit 3.0 (12-Pin) | Umbilical head harness 2 (Print bed level sensor, head drive motor, model and support thermocouple) |
J501 (Y-MOTOR)
This connection connects the electronics to the Y-Axis motor (forward and back motion). This is a Molex Microfit 3.0 connector with 4 positions.
Pin | Wire Color | Function |
---|---|---|
1 | Black | A+ |
2 | Blue | B+ |
3 | Green | A- |
4 | Red | B- |
J502 (X-MOTOR)
This connection connects the electronics to the X-Axis motor (side to side motion). This is a Molex Microfit 3.0 connector with 6 positions.
Pin | Wire Color | Function |
---|---|---|
1 | Black | A+ |
2 | - | N/C |
3 | Black | B+ |
4 | Black | A- |
5 | - | N/C |
6 | Black | B- |
J503 (Y SENSORS)
Pin | Wire Color | Function |
---|---|---|
1 | - | NC |
2 | - | NC |
3 | Red | +Vcc |
4 | Red | +Vcc |
5 | Yellow | Y-Axis End of Travel Limit Switch |
6 | - | NC |
7 | - | NC |
8 | - | NC |
9 | - | NC |
10 | - | NC |
11 | Green | Ground |
12 | Yellow | Y-Axis Home Limit Switch |
13 | Green | Ground |
14 | - | NC |
15 | - | NC |
16 | - | NC |
17 | - | NC |
18 | - | NC |
J504 (UPPER HARNESS)
Pin | Wire Color | Function |
---|---|---|
1 | Red | Front LCD, unknown function |
2 | White | Front LCD, unknown function |
3 | Blue | Front LCD, unknown function |
4 | Orange | Front LCD, unknown function |
5 | - | NC |
6 | Yellow | Power Switch |
7 | Yellow | Magnetic Sensor |
8 | White | Door Solenoid |
9 | Black | LED Lighting (Negative) |
10 | Black | LED Lighting (Negative) |
11 | - | NC |
12 | Black | Head Blower Fan (Positive) |
13 | Green | Front LCD, unknown function |
14 | Yellow | Front LCD, unknown function |
15 | Green | Front LCD, unknown function |
16 | - | NC |
17 | - | NC |
18 | Green | Power Switch |
19 | Green | Magnetic Sensor |
20 | Black | Door Solenoid |
21 | Red | LED Lighting (Positive) |
22 | Red | LED Lighting (Positive) |
23 | - | NC |
24 | Red | Head Blower Fan (Negative) |
J505 (UMB1)
Pin | Wire Color | Function |
---|---|---|
1 | Black | Model Heater (Negative) |
2 | Blue | Model Heater (Positive) |
3 | Green | Support Heater (Positive) |
4 | Black | Support Heater (Negative) |
5 | Green | Ground |
6 | Blue | Ground |
7 | Purple | TBD, Thermocouple Wiring |
8 | - | NC |
9 | - | NC |
10 | Black | Toggle Limit Switch |
11 | Grey | X-Axis End of Travel Limit Switch |
12 | - | NC |
13 | - | NC |
14 | - | NC |
15 | - | NC |
16 | - | NC |
17 | White | TBD, Thermocouple Wiring |
18 | - | NC |
19 | - | NC |
20 | - | NC |
21 | White | Toggle Limit Switch |
22 | Red | X-Axis Home Limit Switch |
J506 (UMB2)
Pin | Wire Color | Function |
---|---|---|
1 | Brown | Ground |
2 | Red | +5VDC |
3 | Orange | Extruder Servo Motor Encoder Pin 8 |
4 | Yellow | Extruder Servo Motor Power (Positive) |
5 | Black | TBD, Thermocouple Wiring |
6 | Red | TBD, Thermocouple Wiring |
7 | Purple | Print Bed Limit Switch |
8 | Grey | Extruder Servo Motor Encoder Pin 6 |
9 | White | Extruder Servo Motor Power (Negative) |
10 | Black | TBD, Thermocouple Wiring |
11 | Yellow | TBD, Thermocouple Wiring |
12 | Black | TBD, Thermocouple Wiring |